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Hi has anyone here overhauled their transmission i am having trouble getting the shifter forks lined up and gears in the right place. I have a manual but it doesn't give instructions on how to line everything up. I am loosing my hair from scratching my head so much there must be a easy way.

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Have you dropped the cluster gear so you can get the main shaft and output shaft lined up?  I use a small rod (1/4") to hold the cluster gear and usually use grease to hold the spacers/thrust washers in place while I am inserting the main shaft.

Patrick

 

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Thanks Patrick i got it together but the main shaft bearing sticks out it won't go back to the snap ring and if i force it with the retainer it locks up. It turns loose and free if there is no pressure on the main shaft could it be the 13 needle bearings are out of place.20210129_164926.thumb.jpg.0ffcd238ac9a401781149e5f09271a5a.jpg

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