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M29C3284

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Posts posted by M29C3284

  1. 3 hours ago, F.Janssen said:

    I'm having slow progress on the Weasel.
    Busy with at least 2 other projects and cleaning working space. 

    I also got a package, with fuel and oil hoses, from Alexander which fits perfectly.

    IMG_20200830_1936270.jpg

    I'm glad to hear that as I was a bit unsure about the electric fuel pump hose. 

  2. Glad you liked the parts, I just hope they fit. And on the plus side you got some bubble wrap to play with.:classic_smile: 

    Being the purist that I am I would go with spot welding as mush as possible and plug welding where you can't use the spotwelder.

    IMG_5916.thumb.JPG.9262d5406e538d52adf5f0d4b0e02f85.JPG 

    This is my spotwelder it's an Wielander Schill InvertaSpot ATM H2O I bought it used very cheap as it was not approved for use on modern car because they changed the steel composition in new cars a few years back and this welder could not weld that type of steel properly. It's a 400 Volt water cooled machine and It's one of the best investment I ever made.

    What I have learned after doing "a lot" of spot welding is that to get good welds with the standard hand held spotwelder, is to not have the tips to pointy. They need to have a flat of around 3,5-4,5 mm and when you weld you need to be quick and put the right amount of pressure on the tips. I know this can be difficult when using long arms. And if you hold the weld for too long it will only overheat the metal and you end up with brittle welds. When doing a lot of weld you need to watch the temperature of the arms, the quality of the weld goes down when the temperature goes up.

    • Like 1
  3. My latest weasel.

    IMG_6936.thumb.JPG.ab9141262fa87f60b520acad68fe71ed.JPG

    It's a Swedish Bandvagn m/48 so it only has the hull tag the rest are replaced by Swedish plates.

    IMG_6946.thumb.JPG.22e4679a8d99f578d425fe54a4dcca2d.JPG

     IMG_7182.thumb.JPG.2bb1ff0cdf52237539b6edb0b4960fa2.JPG

    IMG_7184.thumb.JPG.b1f3d84cb761b0d8828707f99f12a457.JPG

    The engine install is T24-9403. I know that this is not the original engine as the Swedish army registration card from 1950 that I have lists T24-11843 as the installed engine. Does anybody know if that was the original engine installed by Studebaker? Also does anybody know which ord. serial this weasel should have?

  4. Thanks Patrick, that is some great advice. I will have to try a slapper as I think I'm stretching instead of planishing with just the hammer. The off dolly technique is one that I really like. I have been playing around with who tight up against the metal I'm holding the dolly. Holding it with a small air gap really works well for me when I don't want to stretch the metal to much.

    I guess I will just have to keep working at it.

  5. After spending a half a day grinding welds I decided I needed to do something else, so I tackle one of does small projects. I only had one good top bow corner pocket so I decided I would try and make one. 

    IMG_6993.thumb.JPG.3a0aab3d6d0bdaa1c566e0cd0d4bcea6.JPG

    This was really a good job for the Pullmax. We picked up this P9 a few years ago for next to nothing. The steel it's made off costs more.

    For those that don't know what a Pullmax is used for, it is used for either cutting or forming. In the case of the P9 model it can cut up to 10 mm mild steel and form up to 6 mm mild steel. It uses a reciprocating upper die and a stationary lower one to form or cut.   

    IMG_6996.thumb.JPG.0cfa5ade9f65aa51b5faf246f89bc931.JPG

    What make a Pullmax so versatile is that you can make your own dies and form almost any shape. The dies I'm using for this project are plasma cut from 6 mm steel.

    IMG_6997.thumb.JPG.fa929b1496457c6516213638b83b9cc2.JPG

    Then it's just a matter of running your material, in this case 2 mm steel, thru the dies while progressively lowering the top die until you have the shape you want.

    IMG_6998.thumb.JPG.f881535dcb5f81da134c9bf08d70d2eb.JPG

    This is the shaped piece. I always use a bigger piece then the final part, as there will always be some errors at the start. 

    IMG_7000.thumb.JPG.1f249e9221a26c1c9da620513ebeb2e7.JPG 

    Finished part after cutting to size, drilling holes and bottom cap installed. I plunge milled the 5/16" holes with a endmill because a regular drill would not track straight.

    IMG_7001.thumb.JPG.9bf153e91a7e92669c840972c8b7ce1d.JPG

    IMG_7002.thumb.JPG.064abef8ab0ef0c741c958ca264b9ad0.JPG

    Reproduction part next to usable original part.

    • Like 1
    • Thanks 1
  6. I reached a milestone on my weasel last week when I finished the last of the major sheet metal jobs, so now the hull is complete, just the rest to go. 

    I was thinking about replacing the front top panel, but after seeing Patrick's work on his T24 i decided that I would try straightening it instead.

    IMG_6988.thumb.JPG.8bfc90cf9c8123a34adac6fafca14eee.JPG 

    IMG_6989.thumb.JPG.1ff4447b117e497b395914af48ac6800.JPG

    The panel was quite distorted, especially around the fuel filler opening which had been welded shut. I had to remove the reinforcement ring and straighten it first before I could work on panel itself. After an hour or two with the hammer and dolly, oxy/acetylene and shrinking disc I got the panel fairly straight, but I will have to do some lead work to get it where I want it. That will happen after I have sandblasted the whole hull. 

    This was the first time I actually tried straightening a big panel like this, and I could only get it to the point where I could still feel some slight waves in the panel. Any further shrinking did not seam to help getting them to flatten out. I also tired stretching and then re shrinking but it did not help either, I only ended up at the same slight waves I started with. Being in uncharted territory I did not want to beat the panel too much, making it thinner, so I stopped there. Anybody got any tips and tricks on how to get it completely flat?

    Anyhow the last pieces to "complete" hull was then installed.

    IMG_6986.thumb.JPG.7d0078838d1bf446403b781c3b1af549.JPG  

    A big thanks to John for supplying me with the coaming all those years ago. I now finally got to use it.

    IMG_6991.thumb.JPG.4fbbe53b996def4a11d78a150320737e.JPG

    IMG_6992.thumb.JPG.f7b948992ddda7427933443274cc42fa.JPG

    Now it's just all the little jobs left. Grinding weld, straightening the odd dent, welding up unwanted holes, re drilling holes that should be there, well the list is quite long..... 

    IMG_6990.JPG

    • Like 1
  7. @F.Janssen I think that the manifold should be black and the grey you found is just overspray. At the factory the engines where assembled with all the accessories and then painted grey, so all the accessories that where already black got overspray on them. As you can see in the picture below.

    IMG_3075.thumb.JPG.9e90f9ed154446fbccd41c7153abf7dd.JPG

    I did not do that when I restored my engine, as I think it doesn't look that good.

    IMG_5156.thumb.JPG.4c2b1388f2fb272cde7831772a1451ef.JPG

    IMG_5152.thumb.JPG.88c4f843c27946c5df1544003255246c.JPG

  8. You could also just use two pieces of sheet metal of the same gauge, some masking tape and a vice or shop press to make the jogs. Just mark where the jog ends on both sides of the part then tape one piece on each side of your mark and opposite sides of the part, put in the vice or press and squeeze. If should then look something like the part in the picture below.

     IMG_4853.thumb.JPG.34632116eb0fa673ce99ddc2717d2875.JPG   

    With this method there is no limited to how long you can make the jog.

    • Like 1
    • Thanks 1
  9. 16 hours ago, Patrick Tipton said:

    Thanks John.  I was able to put one of the channels in the drill press and get a reasonably nice hole.  Handheld - not so much.  I have always wondered what the deal was with the step drill....will try one.  TY!

    Thanking the wrong guy, I'm not John:classic_smile: But you are welcome anyway. 

  10. Patrik, I just watched your latest episode and seeing you drilling in the hat channels, I just wanted to give you a tip on how to get round holes in sheet metal. I have found that useing a stepdrill, I think that is what it's called, and a wood backing really helps in getting nice round hole instead of trilobed ones that you always get with a regular drill bit. 

    Keep up the good work.  

    • Like 1
  11. The 1944 edition of ORD 9 specifies a 24 tooth gear but in the 1953 edition, the one from Portrayal press, the 24 has been crossed out and 25 entered instead. This gear, 197376, is also used in the 1939 and 1940 Studebaker Champion cars, but in the parts catalog for those the tooth count is not mentioned. So I checked one of the two T84J's I have, and it also has a 25 tooth low and reverse gear. It is not NOS so the gear could have been changed. I also have a NOS/very lightly used T84J, that had never been taken apart before I restored it, that I can also check but unfortunately I can't get to it right now.

    From comparing the G503 and the G179 transmissions I have found that at least these parts are interchangeable:

    194264 - Thrust washer

    903406 - Thrust washer

    903407 - Thrust washer

    513002 - Countershaft

    513003 - Plate

    900889 - Cluster gear bushing

    512990 - Roller

    512998 - Shaft reverse idler gear

    903405 - Reverse idler gear

    900899 - Synchronizer assembly

     

     

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